Line clearance, more efficient and safer than ever before
An integrated solution designed to ease and automate the line clearance procedures for packaging area, during a batch changeover according to the customer’s SOPs.
This solution combines software and hardware components (cameras and sensors) that – once integrated into the line – allow to check in real-time the anomalies on each critical area detection point.
Standard Operating Procedures digitalization
Human errors prevention
Better reports with digital evidence
This automated line clearance solution makes use of cameras and sensors to improve the operational efficiency, and reduce the clearance and changeover times.
All begins with an accurate analysis
In order to fit each customer’s specific need, we carry out a specific evaluation of the impact of the line clearance processes. Then, after the optimization of the machines and the digitalization of the standard operating procedures, it’s possible to establish the critical areas to be controlled and choose the specific hardware to be used, for example:
- Industrial cameras for critical area inspection
- Smart sensors for specific spot detection
- Security cameras for production area inspection
- Manual acknowledge system (scanning an ID code)
Three phases, one solution
The line clearance procedure usually includes three consecutive phases that yudoo follows or manages accordingly to customers’ needs:
- Clearing all previous batch-related items
- Cleaning all the line parts
- The final automatic checking phase
During the clearing phase, the operator is guided through a step-by-step guided procedure to check and remove all the previous batch-related items.
During the cleaning phase, the operator is helped by a step-by-step guided procedure that shows each control point’s relevant Standard Operative Procedures (SOP) with visual aids such as manuals, pictures, and videos. The system shows every detail for the perfect cleaning of the equipment.
Automatic Checking phase
The final phase of line clearance is the checking phase.
Yudoo for line clearance offers an automatic procedure based on the use of the best detection tools. Red triangles highlight the detection points that have an anomalous status in a visual map. In this way, the operator can see the exact detection point in the map, and check the instructions to easily solve the issues.
Add more value to your data
Yudoo for Line Clearance is an extraordinary tool able to elaborate all the recorded data and to give you extra information/insights about your production line.
It includes Business Intelligence dashboards, containing comparative and statistic analysis on different production batches.
At the batch end, the system provides an automated report including detailed information for each phase and action.
The system is specifically designed for the pharmaceutical market, and it is compliant with the industry regulations, with user access regulated by FDA 21 CFR part 11 and annex 11. All events are registered by the software in an audit trail file to keep track of all the security-relevant activities.
The continuous Software development follows Gamp 5, to always improve products quality and consistency.
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One player, one vendor, one solution provider
SEA Vision provides an extensive product portfolio of natively integrated solutions. Vision, traceability and data management solutions for pharmaceutical packaging lines are developed with a common approach to obtain a seamless ecosystem.