Trackbundle is a smart workstation with an integrated vision system, capable to read and check codes printed on bundled cartons and performing pharmaceutical aggregation operations with cases and pallets. Trackbundle offers several possibilities:
- to read with a single acquisition all the codes printed on bundled cartons
- to read bundle label too, with a dedicated machine configuration
- to customize the aggregation module size according to cases format
Small footprint workstation
Integrated vision system
Quick format change
User-friendly interface
Track & Trace quick compliance
Trackbundle is a smart station for a quick and easy implementation of bundle-to-case and case-to-pallet aggregation.
The workstation consists of a station where the codes are read and a case aggregation module, equipped with all the necessary hardware and software. On the first station, bundled or wrapped cartons serialized codes are checked; on the second module, the operator easily places the case, applies the serialized label, and performs the aggregation operations of bundles to their higher packaging level.
The integrated software’s flexible algorithms allow both the reading of single cartons, bundles, or wrapped cartons; by means of just an additional camera, is then possible to read the codes printed on the labels applied to bundles. Changing the working format is easy and can be done in just some simple steps. All the inspection results are visible in real-time on the HMI, where the display highlights possible issues to the operator such as errors, defects, or low ANSI Grading quality – to ensure an error-free production.
In case of product manual ejection, the HMI carries out clear and precise work instructions to guide the operators step-by-step.
Trackbundle features a compact design made to boost movement. This makes the station perfect to be placed everywhere very easily in pharmaceutical production, even in case of limited spaces.
The system is specifically designed for the pharmaceutical market, and it is compliant with the industry regulations, with user access regulated by FDA 21 CFR part 11 and annex 11. All events are registered by the software in an audit trail file to keep track of all the security-relevant activities.
The continuous Software development follows Gamp 5, to always improve products quality and consistency.
The workstation includes Tracker, a powerful vision and serialization system, completely developed in-house by SEA Vision. Tracker is capable to perform complete sets of inspection on 1D, 2D codes, data matrix and OCV/OCR controls on characters in a completely trusty way and allows the complete serialization and aggregation of the products according to GS1 standards and worldwide Track&Trace regulations (e.g. DSCSA for the USA, EU-FMD for Europe).
Tracker communicates with Level 3 for serial numbers provisioning and posting operations.”
The latest generation systems of SEA Vision include a virtual PLC, in always more performant software. Logi-C is the new software tool developed by SEA Vision to program complex automation logic. The smart tool is useful to perform different automation processes, with the help of guided instructions. Logi-C works just like a traditional PLC, adding more power and configurability.
Trackbundle is natively integrated with Yudoo, the 4.0 pharmaceutical software suite for the full management of automation processes, digital quality, data analysis and for Track&Trace. A digital hub that is everywhere accessible through a secure-access web interface or dedicated devices.
A scalable and modular suite, including tools for automation (centralized management of production, workflows and timesheet), for the digital quality (creation of paperless systems, support systems for line clearance operations), for data analysis (analysis of production data, business intelligence dashboard, condition monitoring and predictive maintenance) and for Track and Trace (complete solutions for Level 3 and 4 of serialization, monitoring of serialization operations).
Yudoo offers multiple advantages such as the possibility to centralize production formats and data, avoiding duplicates and reducing work time. The suite can connect to existing company systems to retrieve updated data exactly from where they are.
SEA Vision provides an extensive product portfolio of natively integrated solutions. Vision, traceability and data management solutions for pharmaceutical packaging lines are developed with a common approach to obtain a seamless ecosystem.